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Systrocode
Manufacturing Software Development Solutions

Smart factory digital solutions.

Our manufacturing software development solutions include MES systems, IoT-connected production lines, predictive maintenance platforms, and supply chain optimisation software. As a trusted manufacturing software development solutions provider, we help modern manufacturers achieve Industry 4.0 readiness.

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SYSTEMS_CANVAS // ACTIVE_STATE
IOT_FLOOR
MES_ERP
PREDICT_ML
CODE_SOURCE
// MQTT sensor data ingestion
import mqtt from "mqtt";

const client = mqtt.connect("mqtt://factory-broker:1883");

client.subscribe("factory/line-1/sensors/#");

client.on("message", (topic, payload) => {
  const data = JSON.parse(payload.toString());
  console.log(`Sensor ${data.sensorId}: ${data.value} ${data.unit}`);
  ingestToTimeSeries(data);
});
Target Architecture

Production Line Monitoring

We connect factory floor equipment to cloud dashboards using industrial IoT protocols, giving operators real-time visibility into production metrics, machine health, and throughput across every line.

ProtocolMQTT/OPC-UA
Latency<100ms
Devices1000+
70%
Less DowntimePredictive maintenance
Real-time
VisibilityProduction floor
30%
Efficiency GainProcess optimisation
95%
OEE TargetOverall equipment
Technology Stack

Tools & Frameworks We Engineer With

01

IoT

  • MQTT: Lightweight messaging protocol for sensor telemetry and device communication
  • OPC-UA: Industrial interoperability standard for machine-to-machine data exchange
  • Edge Computing: Local processing at the factory floor for low-latency decision making
  • Sensor Integration: Connecting vibration, temperature, and pressure sensors to data pipelines
02

Integration

  • SAP: Enterprise resource planning integration for production and inventory management
  • Oracle: Manufacturing cloud and ERP connectivity for supply chain visibility
  • Custom MES: Bespoke manufacturing execution systems tailored to your production workflows
  • REST/SOAP: API-based integration with legacy and modern manufacturing systems
03

Analytics

  • Time-Series DB: High-performance storage for sensor data with fast aggregation queries
  • Grafana: Real-time dashboards and alerting for production KPIs and machine health
  • ML Models: Predictive analytics for maintenance scheduling and quality defect detection
  • Digital Twin: Virtual replicas of physical assets for simulation and optimisation
04

Infrastructure

  • On-Premise: Secure local deployments for air-gapped and high-security factory environments
  • Hybrid Cloud: Combining on-site edge processing with cloud-based analytics and storage
  • Edge Nodes: Distributed compute at the factory floor for real-time data processing
  • Redundancy: High-availability architectures ensuring zero production data loss
Our Clients

Who We Work With

01 // SECTOR

Automotive

Assembly line automation, quality inspection, and just-in-time production systems

CapabilityIndustry 4.0
02 // SECTOR

Aerospace

Precision manufacturing, traceability, and compliance-driven production tracking

CapabilityAS9100
03 // SECTOR

Pharmaceuticals

GxP-compliant batch processing, serialisation, and environmental monitoring

CapabilityGMP
04 // SECTOR

Food & Beverage

HACCP monitoring, recipe management, and automated packaging line control

CapabilityHACCP
05 // SECTOR

Electronics

SMT line optimisation, component traceability, and automated optical inspection

CapabilityIPC
06 // SECTOR

Heavy Industry

Asset-intensive operations, predictive maintenance, and energy optimisation

CapabilityISO 55000
How We Work

Our Delivery Lifecycle

We operate under a structured, predictable lifecycle. Click any step to inspect deliverables.

01

Factory Assessment

We audit your current production environment, legacy systems, and operational pain points to identify high-impact digitalisation opportunities.

Key Sprint Tasks
Production line walkthrough and equipment inventory
Existing system landscape mapping (MES, ERP, SCADA)
Pain point identification and ROI modelling
Connectivity and network infrastructure review
DELIVERABLE // Assessment Report
Digital maturity score, gap analysis, and prioritised roadmap with estimated ROI per initiative.
Common Questions

Frequently Asked

Yes. We use protocol converters, OPC-UA adapters, and retrofit IoT gateways to connect legacy PLCs, CNCs, and SCADA systems to modern data platforms without replacing existing equipment.

We support both. Most manufacturing clients prefer a hybrid approach with edge processing on-site for low-latency control and cloud-based analytics for long-term storage, ML training, and cross-plant visibility.

We implement IEC 62443 security zones, demilitarised zones between IT and OT networks, encrypted data channels, and role-based access control to protect production systems from cyber threats.

Most clients see measurable ROI within 6-12 months through reduced unplanned downtime, improved OEE, and lower scrap rates. Predictive maintenance alone typically delivers 3-5x return in the first year.

Explore manufacturing software development solutions

Get a manufacturing digital transformation assessment with integration strategy within one week.

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