Chat with us
Systrocode
Manufacturing Software Development Solutions

Smart factory digital solutions.

Our manufacturing software development solutions include MES systems, IoT-connected production lines, predictive maintenance platforms, and supply chain optimisation software. As a trusted manufacturing software development solutions provider, we help modern manufacturers achieve Industry 4.0 readiness.

Get StartedFree consultation
SYSTEMS_CANVAS // ACTIVE_STATE
IOT_FLOOR
MES_ERP
PREDICT_ML
CODE_SOURCE
// MQTT sensor data ingestion
import mqtt from "mqtt";

const client = mqtt.connect("mqtt://factory-broker:1883");

client.subscribe("factory/line-1/sensors/#");

client.on("message", (topic, payload) => {
  const data = JSON.parse(payload.toString());
  console.log(`Sensor ${data.sensorId}: ${data.value} ${data.unit}`);
  ingestToTimeSeries(data);
});
Target Architecture

Production Line Monitoring

We connect factory floor equipment to cloud dashboards using industrial IoT protocols, giving operators real-time visibility into production metrics, machine health, and throughput across every line.

ProtocolMQTT/OPC-UA
Latency<100ms
Devices1000+
70%
Less DowntimePredictive maintenance
Real-time
VisibilityProduction floor
30%
Efficiency GainProcess optimisation
95%
OEE TargetOverall equipment
Technology Stack

Tools & Frameworks We Engineer With

01

IoT

  • MQTT: Lightweight messaging protocol for sensor telemetry and device communication
  • OPC-UA: Industrial interoperability standard for machine-to-machine data exchange
  • Edge Computing: Local processing at the factory floor for low-latency decision making
  • Sensor Integration: Connecting vibration, temperature, and pressure sensors to data pipelines
02

Integration

  • SAP: Enterprise resource planning integration for production and inventory management
  • Oracle: Manufacturing cloud and ERP connectivity for supply chain visibility
  • Custom MES: Bespoke manufacturing execution systems tailored to your production workflows
  • REST/SOAP: API-based integration with legacy and modern manufacturing systems
03

Analytics

  • Time-Series DB: High-performance storage for sensor data with fast aggregation queries
  • Grafana: Real-time dashboards and alerting for production KPIs and machine health
  • ML Models: Predictive analytics for maintenance scheduling and quality defect detection
  • Digital Twin: Virtual replicas of physical assets for simulation and optimisation
04

Infrastructure

  • On-Premise: Secure local deployments for air-gapped and high-security factory environments
  • Hybrid Cloud: Combining on-site edge processing with cloud-based analytics and storage
  • Edge Nodes: Distributed compute at the factory floor for real-time data processing
  • Redundancy: High-availability architectures ensuring zero production data loss
Our Clients

Who We Work With

01 // SECTOR

Automotive

Assembly line automation, quality inspection, and just-in-time production systems

CapabilityIndustry 4.0
02 // SECTOR

Aerospace

Precision manufacturing, traceability, and compliance-driven production tracking

CapabilityAS9100
03 // SECTOR

Pharmaceuticals

GxP-compliant batch processing, serialisation, and environmental monitoring

CapabilityGMP
04 // SECTOR

Food & Beverage

HACCP monitoring, recipe management, and automated packaging line control

CapabilityHACCP
05 // SECTOR

Electronics

SMT line optimisation, component traceability, and automated optical inspection

CapabilityIPC
06 // SECTOR

Heavy Industry

Asset-intensive operations, predictive maintenance, and energy optimisation

CapabilityISO 55000
How We Work

Our Delivery Lifecycle

We operate under a structured, predictable lifecycle. Click any step to inspect deliverables.

01

Factory Assessment

We audit your current production environment, legacy systems, and operational pain points to identify high-impact digitalisation opportunities.

Key Sprint Tasks
✓Production line walkthrough and equipment inventory
✓Existing system landscape mapping (MES, ERP, SCADA)
✓Pain point identification and ROI modelling
✓Connectivity and network infrastructure review
DELIVERABLE // Assessment Report
Digital maturity score, gap analysis, and prioritised roadmap with estimated ROI per initiative.
Common Questions

Frequently Asked

Yes. We use protocol converters, OPC-UA adapters, and retrofit IoT gateways to connect legacy PLCs, CNCs, and SCADA systems to modern data platforms without replacing existing equipment.

We support both. Most manufacturing clients prefer a hybrid approach with edge processing on-site for low-latency control and cloud-based analytics for long-term storage, ML training, and cross-plant visibility.

We implement IEC 62443 security zones, demilitarised zones between IT and OT networks, encrypted data channels, and role-based access control to protect production systems from cyber threats.

Most clients see measurable ROI within 6-12 months through reduced unplanned downtime, improved OEE, and lower scrap rates. Predictive maintenance alone typically delivers 3-5x return in the first year.

Explore manufacturing software development solutions

Get a manufacturing digital transformation assessment with integration strategy within one week.

Get in Touch